Custom Silicon Solutions

USA

Custom Silicon Solutions (CSS) develops and supplies custom microchips with an emphasis on analog, mixed-signal, high-voltage, and wireless communications.  Whether you need a 28nm SoC design, an obsolete part replacement, or anything in between, CSS has the expertise to provide a creative and efficient turnkey solution.

 

CSS was founded 30 years ago on the principle that the most innovative circuit solutions come from the best and brightest engineers.  Our design, layout, and test engineers provide best-in-class service for dozens of customers in the Medical, Consumer, Industrial, and Aerospace/Defense industries. 

 

In addition to building up the world’s premier IC design team, CSS also supplies high-volume semiconductor products over the entire product lifecycle.  Our state-of-the-art 30,000 sq. foot building in Irvine, CA includes an 8,000 sq. foot test floor where we perform wafer probing and final test.

 

From concept through mass production, Custom Silicon Solutions is your premier turnkey ASIC supplier.

Services

Turnkey ASIC Design

At CSS, superb engineering is the foundation of every successful program. The average engineer at CSS has a remarkable 25+ years of IC design experience which enables CSS to be the most creative and efficient IC Design and Turnkey ASIC provider in the industry. Our engineering team brings a wealth of circuit, system, and application expertise to address the unique challenges in the Industrial, Medical, Aerospace & Defense, and Consumer markets.

 

CSS has designed scores of innovative and high-performance microchips in a wide variety of CMOS, BCD, SiGe, SOI, and CIS process technologies in geometries ranging from 28nm to 500nm.  Our engineer expertise is centered around high-voltage, ultra-low power, precision analog and data converters, sensors and MEMs interfacing, and wireless communications.  Such ASIC design expertise is unmatched in the industry.

 

Check out some recent successful ASIC examples from our portfolio:

https://customsiliconsolutions.com/asic-portfolio

Turnkey ASIC Supply

As a fabless semiconductor supplier, CSS ASICs are supplied through front-end wafer fabrication and packaging services from a variety of leading manufacturing partners. However, CSS owns and operates its own 8,000 sq. foot, class 10,000 clean room at the production test facility in Irvine, CA (USA). Both wafer testing and final package testing are done on site at CSS with our low-cost, proprietary testing system.

 

Test Flow & Test Capabilities

  • Fully automated wafer and final testing
  • 100% wafer probe testing
  • 100% package-level final testing
  • Full characterization of each ASIC
  • Real-time yield statistics
  • 100% Data logging
  • Tri-temperature testing
  • Burn In

 

Production ATE Test Equipment

  • High volume production test equipment and handlers
  • 3 Final production package testing stations
  • 3 Wafer Probers
  • Easily scalable

 

Wafer Probe

  • High volume production probe
  • 6″ & 8” capability
  • Al pads and solder bumps
  • Fine pitch, High pin count
  • Extended temp (Hot) Probe
  • Extensive data analysis capability
  • Multi-site testing
  • Probe card design
  • Wafer mapping

High-Voltage Design

High-voltage design can be tricky, and it is no place to mess around with amateurs!  Let CSS leverage our three-decades of experience in high-voltage design to provide a robust and reliable solution to your unique high-voltage ASIC needs.

 

  • Advanced circuit design and layout techniques for high voltage environments
  • HV I/O ESD and latch-up considerations and protection expertise
  • Design techniques to combine high and medium voltage within standard CMOS technologies
  • HV switches, row/column drivers, line and gate drivers
  • H-bridges for high-voltage motor control
  • HV analog amplifiers, LDO regulators, and charge pumps
  • Drivers for high-voltage MEMs and other transducers
  • Processes: 180/250/350/500nm BCD and Isolated Trench SOI CMOS

 

https://customsiliconsolutions.com/ic-design-expertise/high-voltage

Sensors & MEMS Expertise

CSS has vast experience designing interfaces to a wide variety of sensors and MEMS devices:

 

  • Resistive, capacitive, inductive, and magnetic sensor interfaces
  • High-performance Analog Front-Ends (AFEs) and analog signal processing
  • Offset, gain, and tempco compensation via production test trimming
  • Low-noise design via chopping and correlated double sampling (CDS)
  • Programmable and variable gain amplifiers
  • Passive and active low-pass, high-pass, and bandpass filters
  • Custom-built and optimized CMOS Image Sensors
  • Tempco cancellation for bandgaps, current references, and oscillators
  • On-chip temperature sensors and PTAT biases (proportional to absolute temperature)
  • Processes: 28/65/180/250/350/500nm CMOS; 180/350 BCD; 180nm CMOS Image Sensor (CIS)

 

https://customsiliconsolutions.com/ic-design-expertise/sensors-and-mems-interfacing

Ultra-Low Power Design

CSS Supports power harvesting and battery-free designs for implantable medical devices and other ultra-low power applications:

 

  • RF and infrared wireless energy harvesting
  • ULP AFEs, bandgaps, current references, RF transceivers, oscillators, and timers
  • Subthreshold and weak inversion design techniques
  • Duty-cycled wake, sleep, and active modes to optimize power usage
  • ULP custom EEPROMs
  • Low-noise switched capacitor designs
  • Processes: 28/65/180/250/350/500nm CMOS; 180/350 BCD;

 

https://customsiliconsolutions.com/ic-design-expertise/ultra-low-power

Precision Analog & Data Converter Design

CSS regularly integrates premier analog processing and data converters into mixed-signal ASICs:

 

  • Precision instrumentation and class AB amplifiers
  • Voltage, current, transconductance, and transimpedance amplifiers
  • Passive and active low-pass, high-pass, and bandpass filters
  • Low-noise analog front-end and signal processing circuits
  • 10-14 Bit SAR ADCs
  • 4-8 Bit Flash ADCs
  • 14-18 Bit Sigma-Delta ADCs and DACs
  • 8-12 Bit resistive, capacitive, and hybrid Voltage DACs
  • 10-12 Bit current mirror DACs
  • Processes: 28/65/180/250/350/500nm CMOS; 180/350 BCD; Isolated Trench SOI

 

https://customsiliconsolutions.com/ic-design-expertise/precision-analog-and-data-converters

IP Cores

Data Converters

  • 16-bit, 3rdOrder Sigma Delta ADC (16 MSPS core modulator with interpolation/decimation to 1MSPS; 200kHz signal BW)
  • 14-bit SAR ADC (self-calibration, ULP, 100 kSPS, 0.1% INL, 2 LSB DNL)
  • 10-bit SAR ADC with 22-channel Analog MUX
  • 16-bit 3rdOrder Sigma Delta DAC (16 MSPS modulator, up to 2nd order interpolation from 1MSPS interface)
  • 12-bit 4V DAC with 40V buffer (148 channels, <2us settling, 1 LSB INL)
  • 0-2A, 10-bit DAC with ½ bit INL and ¼ bit DNL
  • 8-bit offset adjust DAC

RF Circuits

  • 8GHz Receiver with low BW detector
  • 8GHz Transmitter (output power settable range -30 to -10 dBm)
  • 8GHz Transceiver with measured image rejection < -25dBm;
  • Variable transconductance amplifier, Fin < 5 GHz
  • Upconvert Mixer: RF 10-100GHz; IF 500MHz
  • Frequency doubler, 5GHz <= Fin <= 20GHz
  • 1 -> 8 Distribution Amp, 40GHz
  • Clocked comparator, 20GHz clock
  • Distributed LNA, 5GHz <+ Fin <= 45GHz
  • DC to 30GHz regenerative divider
  • Harmonic Mixer:  Fin 46GHz, 10GHz <= Fref <= 22.6GHz
  • Transmit Data Interface: 500MHz data, 1GHz clock
  • 10-40GHz active balun
  • 45GHz mmWave frontend
  • Baseband convertor with 20 GHz clock
  • Antenna reflectivity modulator
  • RF power recovery unit for battery-free biomedical device
  • Ultra-low power, 450kHz FM signal generator

Analog Amplifiers and Comparators

-General Purpose Amplifiers

  • Temperature range: -55C to +150C
  • Supply range: 1.2V to 48V
  • Bandwidth: 100KHz to 100MHz
  • Open-loop gain: +65dB to +140db

-Class AB Output Amplifier (1kOhm & 50pF load)

-Rail-to-Rail Amplifiers

-Trans Impedance Amplifiers (TIA)

  • 200 kHz signal BW and 70+dB SNDR

-Low Noise Amplifiers (LNA)

-High-Voltage Amplifiers

-Adjustable Gain Amplifiers (VGA & PGA)

-Rail-to-Rail, High-speed & Low-power Comparators

-Comparators with Hysteresis

-Latched Comparators

High Voltage Drivers/Interfacing

  • 8-channel 100V Output driver for MEMs device
  • Adjustable 70-100V Voltage Regulator
  • 36V Switch Array for universal I/O device
  • 16-32V LDO Regulator
  • 100V Charge Pump (5V input supply)
  • 1-wire multi-level HV power and communication interface (15V)
  • 4-channel, 16-32V MEMs drivers
  • +/- 18V 10-bit Current DAC
  • 1A, 15V drivers for heating elements in thermal controller
  • 45V drivers for piezoelectric transducers
  • 18V transmit amps for 0-135kHz signal
  • 0-40V DAC and Driver with 12-bit resolution
  • 20V Charge Pump (1.3V input supply)
  • 20V Antenna driver for wireless biometric device

Serial Communications

  • SPI, QSPI, I2C, & UART
  • RS232 & RS485
  • Single-Wire CAN (SAE J2411)
  • Dual-Wire CAN (ISO 11898)
  • K-line & L-line (ISO9141 & ISO14230)
  • SAE J1850 & J1708
  • ISO-Transport Layer (ISO 15765)
  • SAE J1939

Power Management and References

-Boost/Buck Switching Voltage Regulator

-Various LDOs (Plus, Minus, Fixed, Adjustable, etc.)

-Bandgap Voltage References

  • Buffered & Unbuffered
  • Chopper stabilized
  • Trimmed & Untrimmed
  • 25ppm – 100ppm/degC Tempco Stability
  • Low Power (< 5uA)
  • Compact (<50uA)

-PTAT Current References

-Integrated Current References

  • +/-15% untrimmed
  • +/- 1% trimmed

-Precision Current Reference (External resistor)